Dead Pedal Finished, Passenger Footbox Finished, New Air Cleaner, Firewall Brace Installed, Brake Booster and Reservoirs Installed
Posted by Kevin at Thursday, October 29, 2009Another good progress weekend and Wednesday night!
Dead Pedal and Throttle Panel Mods:
The mod is now complete, taped up and sealed on the outside, and painted. I'm not sealing the DS box until after all of the wiring is done, so the panels will be set aside. Pretty please overall with how it came out. The outside doesn't have to be pretty, the body will cover it, and the inside is covered with carpet.
I also finished up pushing out the throttle side of the foot box. The panel is now riveted in place, and I made a patch panel to cover the open area around the 4" tube and gap left by the bump. I will rivet it in after the floor goes in later.
Pics:
Brake Booster and Reservoirs:
Jeff at Whitby's sent me a replacement booster, so I got it painted and put in. All the firewall cutting I did made it nice and easy to go in. The one issue I had was the boot around the push rod housing coming off as the rod went in and out. I ended up just taking a big pipe clamp and putting it around the boot at the mounting point, and it stays right where it's supposed to.
I also used the Whitby-suggested mounting bracket and location for the reservoirs, just to the passenger side of the DS foot box. It looks funky now, but once the body is on, it should be a good spot. I left the lines long for now. Once the motor is in, and I'm buttoning stuff up, I'll route them and mount them in the best configuration.
Passenger Foot Box Mod
I finally got the new top cut and installed, and managed to get the whole foot box installed as well and sealed and riveted in. It looks 100% better than it did. If I were really anal, I would have cut a new piece for the motor side of the box, but I think it looks pretty good the way that it turned out, and once the motor is in, it'll be great.
I ended up needing some additional bracing to get rivets in place on the bottom of the foot box on the motor side. Not a big deal though.
Pics:
Before:
After: - You can also see the reservoirs.
Inside:
Firewall Brace:
The firewall is flimsy, and once the heater is in and everything else, it'll be more so. You can buy a brace, but I had the scraps and it took me less than 10 minutes to make this little piece. It really helps keep things in place, and it just feels better.
Pics:
New Air Cleaner:
After reading all of the bad things about the cool Cobra Oval Air Cleaner, I sold it. I managed to find a used 14" round one with chrome top and a brand-new 3" K&N filter on it. It was a great deal, and looks awesome. Plus, it'll breathe much better. I also no longer have any clearance issues with the E-Curve dizzy. It just clears the plug boot on the front of the cleaner.
Pic:
We'll see what this weekend accomplishes. I'm waiting for lots of parts, so I'm working around the manual a bit.